How To Design The Best Product For Roto-moulding

After decades of experience in custom rotational moulding, Global Rotomoulding has established a fine-tuned process for creating custom roto-moulded plastic products. We have well and truly established ourselves as an industry leader in custom roto-moulded plastic. From our trustworthy team to our reliance on the latest tech, there are a few key considerations that make the ultimate difference in creating a superior product that is engineered to last. Read on to uncover how Global Rotomoulding manages to design the best custom roto-moulded products, every time.

We follow a tried and tested rotomoulding process

Our innate desire to understand all aspects of our customer’s requirements drives our commitment to provide complete design and manufacturing solutions for plastic products.

We have established a fine-tuned process that ensures we create a quality product that meets (and exceeds) the expectations of our customers:

1. Concept design
Our technical R&D skills, coupled with our established connections with world-class product engineers, has allowed us to design complex products that minimise weight, maximise volume and cut down on product costs.

2. Full product design with product specifications
The Global Rotomoulding team will work with your engineers and designers. Our highly experienced rotomoulding team understands what can and can’t be done with plastic, and offers full product specifications.

3. Product prototyping, tooling prototyping, testing, and verifying
We strongly believe in a very strong design phase, CAD modeling, FEA engineering and 3d printing of scale products.

4. Tool making
Tool of a mould is one of the most important aspects of making a mould. Our staff and the world class product engineers can help ensure your new product can be manufactured efficiently and meets your requirements.

5. Full high capacity custom-moulding facilities
Ready for any job size, Global Rotomoulding operates eight ovens over two local sites to minimise risk. We also manufacture off-shore through our manufacturing partners for extra capacity.

6. Delivery
Our tried and tested rotomoulding process has allowed us to develop long-standing relationships with customers – built on our reliable performance.

We use the latest technology

To design the best custom rotomoulded products, you need to be keeping up with the latest technology, which is exactly what we do here at Global. Both our sites rely on only the latest technology in machinery and facilities. We are constantly re-evaluating and re-strategising how we can keep improving our processes.

Recently, we underwent substantial expansion with our adoption of the ERP system. This system, and its corresponding production and quality control web application, has streamlined our production, boosting efficiency.

Our high production capacity, paired with our reliance on robotic technologies, has maximised efficiency and long term viability.

Employ a passionate team that cares

We are proudly supported by a team of local employees who are experts in their field. Every member of the Global team strives to produce custom rotomoulded products of the highest quality. Our team loves to create exciting, high-quality custom rotomoulded products.

Global Rotomoulding designs custom rotomoulded products to last

Global Rotomoulding offers an extensive range of high-quality custom moulded products that are second to none. We work with a wide range of industries, including agriculture, domestic, automotive and more. Be sure to contact our helpful team to resolve your rotomoulding requirements.

Local Farmers Feel Stung by John Deer Using Their Data

John Deer has advised Australian farmers to take advantage of the metrics they have available. Now that digital agriculture has become more prevalent in Australia, the agriculture machinery giant has given a tip for farmers to become ‘smarter’ when it comes to using their data.

Already this kind of technology has been used to massive success in the United States. American agriculture experts have taken a data-driven approach to crop management that assists in maximising crop yields and optimises their supply management systems while reducing food, water, and chemical waste.

With the push for improved yields from existing farms to feed a steadily growing population, Australian farmers can streamline their processes with the help of modern agricultural technology. Now everything from tractors to harvesters, irrigation systems and feeders can collect, upload relevant data and put it at the farmer’s disposal. This technology can track trends, collect real-time data, and fine-tune existing processes, adding elements of automation to the farming process.

It is expected that this technology will help increase the yield from existing farmlands, use pesticides ethically, optimise farm equipment, manage supply chain issues and more. These abilities are particularly important, with food production in Australia expected to increase significantly by 2050 to feed a predicted population of 35.9 Million in 2050.

Using Data Effectively

John Deere Australia’s precision agriculture manager Benji Blevin spoke about the importance of collecting data, and acting based on the results. Mr Blevin said farmers should not “collect data for data’s sake” without beneficial systems in place.

While many Australian farmers have data-gathering measures available, they have not optimised their processes accordingly. Mr Blevin made the comparison that a farmer would never use a machine that hadn’t been set up correctly, so the same should go with machines not yet set up for the “digital ecosystem”.

“It is important to take the time to set up your digital assets so you are collecting the right information for your needs,” Mr Blevin said.

“Setting up boundaries, guidance lines, chemicals, varieties and any other key inputs before heading into the paddock will save time and enable more accurate collection of data which in turn means it’s usable and actionable.”

Mr Blevins said a robust data-collection system can be automated to give farmers access to real-time, valuable information at their fingertips.

“With automation, you remove and simplify the touchpoints required to collect and transfer data from the machine (in Deere’s case, to its Operations Center),” he said.

“Your data is updated to the Cloud every 30 seconds while you focus on the work in the paddock.”

Once those data systems are set up and automated correctly, Mr Blevin added that the next step is actually understanding the data and using it to make productive changes on the farm.

“The next step is understanding that data, using it to drive decisions and applying these on-farm to achieve efficiency and profitability gains,” he said.

“If you can identify that a field has 20 per cent yield variability, you know that there’s money to be made there, and you can focus on it.”

“Another way to extract even more value is to bring in a specialised skill set, such as your agronomist, farm advisor, or financial advisor, and allow them to access and analyse information such as crop records to make strategic recommendations.”

Aussie Farmers Not Completly Sold On ‘The New’ Way Of Things

Several Australian farmers were dubious of releasing their personal analytics and opted to steer clear of the technology when it was first introduced. However, Mr Blevin said John Deere had utilised in-depth cybersecurity systems to ensure all data is protected.

“To us, it is critical customers control their own data and make the decisions about who can access it,” he said.

The global Argricultural Machinery giant is still repairing its relationship with consumers after incidents regarding the ‘right to repair’. Until earlier this year, John Deere was caught in a protest with farmers globally for their rigid repair process which saw even minor repairs needing to be done by a “registered” John Deere mechanic. Failure to do so would cause a system lockdown to stop farmers from fixing their machinery on their own.

Several farmers risked voiding their warranty by hacking the program with torrent software to work around these forced machine shutdowns. In February 2021, John Deere Australia responded by providing farmers with the right to repair the company’s range of tractors and machinery but drew the line at modification.

John Deere’s Australian/New Zealand managing director, Luke Chandler clarified that the company was glad to allow home repairs, but could not condone unregulated tinkering.

“We continue to support our customers’ right to service and maintain their equipment. Not only do we support that right, we make a lot of tools, videos and support for them to do that if that is the choice they make,” he said.

“The misunderstanding is around modification. What we don’t support is access to and modifying embedded codes within the machines.”

Most recently (June, 24) Deere released that their reasoning behind this decision was the safety of agricultural workers. Mr Chandler said that most repairs could be done without a software update, allowing farmers to have broad, but not total access to self-repairs.

“On average, less than 2 per cent of all repairs require a software update, so the majority of repairs a farmer can make, can be made easily,” he said.

“We build high-quality equipment customers can depend on and have a network of highly trained technicians to support them if they choose – and the tools, parts and repair information available to customers if they chose to repair or maintain their own machine.”

This process is yet to meet its conclusion, with several farmers still not happy with the new restrictions placed on their machinery.

Global Rotomoulding Photo Competition

Global Rotomoulding is giving you the chance to win some awesome prizes without leaving your backyard! Our team want to see the fantastic landscapes and scenes that surround our products each day – and we want your help.

We have launched the first-ever photography competition for our existing customers with several amazing prizes on offer. Just snap a photo of your Global Rotomoulding product (tank, cartage tank, trough or agg equipment) and go in the running to win one of six prizes.

The grand prize is a fabulous private cruise in the Whitsundays aboard the Whitsunday Blue yacht. In addition, five runners up will receive VISA cards with several cash amounts on them. At the end of the competition, a panel of judges will choose the best artistic photo to win the Whitsundays cruise for two!

This is your chance to share a snapshot of your amazing lifestyle. So, send a photo of your water tank overlooking the valley, or your trough surrounded by cattle in the fog. We’d love to see all the different places Global products are being used.

How Do I Enter?

Entering is simple, just post the image on our Facebook page with the hashtag #MyGlobalView To enter OR submit via messages. Follow the rules listed below and you could be on your way to the stunning Whitsundays. 

  1. Snap your masterwork! The photo must include some Global Rotomoulding product
  2. Post an image of your Global Rotomoulding item to our Facebook page OR message it to us 
  3. Tag Global Rotomoulding using the hashtag #myglobalview 
  4. The same image can be uploaded multiple times but will be counted as one entry. 
  5. Entries can be submitted on both Instagram and Facebook. 
  6. Entries will be accepted from the 22nd of June 2021 to the 30th of August. No entries will be accepted after 11:59 pm, August 30, 2021. 
  7.  Winners will be announced in the following months on our website, newsletter and social media.

The best artistic photo chosen by a panel of judges will win a cruise for two in the Whitsundays!

Terms and Conditions apply*

Cruise The Blue Seas Of The Whitsundays With One Person Of Your Choice 

Explore the Whitsunday Islands like never before aboard the stunning Whitsunday Blue sailing catamaran. This vessel will accommodate you and one person of your choice in absolute privacy. 

You will be guided around the magnificent 74 Whitsunday islands by a professional host and skipper. Explore whichever you’d like by just giving the word. The exclusive getaway allows you and your partner, friend or family member to explore exclusive tropical beaches that are unreachable in larger ships. Your onboard chef will treat your tastebuds with gourmet meals and freshly brewed coffees. 

Spend your time however you wish by taking advantage of the deluxe suites and stunning yacht facilities or the Whitsundays’ beautiful natural water and beaches. There are plenty of opportunities to snorkel, kayak, swim and even cast a line. If you’d prefer to unwind, there are unlimited places to curl up and enjoy a book. The Whitsunday Blue’s shallow draft allows the vessel to back right up to the beach, making exploring land and sea so easy! 

The experience transforms at night! Watch the sparkling night sky from the foredeck, or watch your favourite flick on the large outdoor home theatre. When you’re on board the Whitsunday Blue, there are no limits! 

What to bring if you win: Clothes, towel, toiletries, hat, swimwear, sunscreen, jacket/sweater, camera, sunglasses, runners or sandals for island walks, 

We Look Forward to Seeing Your Amazing Photos! 

Global has a deep love for regional life, and that’s why we’re so excited to see everyone’s amazing properties, views and locations. Thank you to all of our loyal customers who have supported us over the years. We wish you the best of luck in this competition and hope to see you sailing the Whitsundays in no time. 

Terms and Conditions

  1. Australian entries only 
  2. Grand prize will strictly adhere to any new COVID-19 updates and restrictions
  3. The grand prize is not inclusive of airfare or travel. The prize winner is solely respobonsible for arranging any travel and logistics to and from the cruise. [E.g: air fare, taxi, public transport etc] 
  4. This is an acquisitive photography competition governed by these Terms and Conditions. – Please note, any photos sent in may be used by Global Rotomoulding for marketing purposes in the future. 
  5. Images must not plagiarise the work of any other person.
  6. There will be no correspondence between entrants and judges throughout this process. All decisions from the judging panel are final and binding on each entrant.
  7. Entrants must follow the instructions provided. In the case of any inconsistency between these Terms and Conditions and instructions, these Terms and Conditions shall prevail.
  8. Global Rotomoulding reserves the right to amend these Terms and Conditions.

5 Unconventional Crops You’ll Find Growing In Australia

Did you know that Australian farmers manage to produce enough food to feed 80 million people? The major commodities farmed in Australia include dairy, grains, meat, sugar, oilseeds, horticulture, cotton and wool. 

Although, due to the diverse and varied climate, farmers have been able to grow a range of unconventional crops across Australia. Read on for our round-up of 5 unconventional crops you’ll find growing in Australia. 

Lavender

Interest in growing lavender in Australia has substantially increased in recent years. While this crop is farmed in all states, major interest has occurred in Victoria and southern New South Wales. Lavender plantings are often used for aromatherapy purposes, teas, baking, and open gardens or nurseries. These lavender farms often serve as a tourist attraction, where visitors may indulge in a lavender scone or lavender tea. 

Saffron

Traditionally, there are three main uses of Saffron: a cooking spice, a powerful medicinal tool or as a dye. Saffron, being an incredibly labour-intensive crop, is the most expensive crop across the globe. To extract one kilogram of Saffron, the stigmas of nearly a quarter of a million flowers need to be handpicked, then dried and bottled. Currently, Iran is the world’s biggest producer of Saffron. Sensing an opportunity to replace imported produce, Tas-Saff has managed to become Australia’s most successful saffron producer.

Jojoba

This plant is grown for its oil, which is used widely within the cosmetic industry. It is native to the inhospitable parts of North America, such as the Sonoran desert. However, this hardy shrub has been growing throughout south-west and central NSW. Also, due to the plant’s salt tolerance, it has been farmed in parts of WA that are impacted by salinity.

Quinoa

Quinoa has become well known for its superfood qualities, especially in recent years where consumers have become more health-conscious. This wellness trend has seen more, and more Australians choose to pay premiums for health foods, like the grain quinoa. Australia’s quinoa industry has continued to develop in recent years, with crops based in northern Tasmania and the WA Wheatbelt. This salt-tolerant crop does not tolerate waterlogging well, but it can thrive on limited moisture.

Ginseng

Ginseng is a well known medicinal herb. It has many Chinese medicinal uses. It is used to boost immunity, reduce stress and relax muscles, while also working as a nourishing stimulant. With the increasing levels of health consciousness in consumers, some Australian farmers are capitalising on growing Ginseng. While the industry is still in it’s early stages, Australia is well-positioned to capture a share of the world market, with cropping now conducted across various regions in the eastern and southern states. 

The varied climatic conditions across Australia allow farmers to grow a range of unconventional crops. When it comes to managing an agricultural lifestyle and business, Global Rotomoulding has extensive experience. Our huge range of products; from water storage tanks to fertiliser tanks, help you get the job done, even if you’re investing your time in more obscure crops. Be sure to have a chat with our friendly team for more information.

How to Keep your Water Tank Clean

When using a water storage tank, it’s vital that you maintain it properly in order to ensure safe and sanitary water as well as to extend the life of your water tank as much as possible. By completing some routine maintenance as well as carrying out an annual clean, we guarantee that your water tank will be hassle-free and last for many years to come. Below are some of the best and most effective ways to ensure that your water tank and the water inside it, stay clean:

Maintain your Roof

Regularly inspect your roof to make sure that it’s clean and clear of debris. Check for clumps of leaves and twigs that may have gathered and cut back any overhanging trees or branches to prevent further buildup. It’s important to inspect for dead insects and animal dropping as you don’t want these contaminating your water. Bat droppings on your roof are one of the biggest issues to look out for as water contaminated with bat faeces can become poisonous. If you have a look at your roof and feel like it needs a good clean, make sure that your water storage tank is disconnected from the water flow as you definitely want to avoid the dirty water flowing into your tank.

Keep your Gutters and Filters Clear

Not only will this will help to maximise your water collection, but it will also make a big difference in your efforts to keep your water tank clean. What’s more, keeping your gutters free from debris is an important step in fire prevention. Just like your roof, you need to conduct regular inspections of your gutters and remove any buildup. For optimal cleanliness in your water tank, you may want to consider getting gutter guards installed so that there’s much less chance of any blockages ever occurring. Alternatively, if you want to go all out you can even invest in a self-cleaning gutter system.

An Internal Inspection

Every now and again you need to examine the inside of your water tanks to look for insects and small creatures flying or swimming around inside. You definitely don’t want a frog hopping around in your drinking water! And even worse than a live animal inside your water tank is a dead animal, which could end up making you and your family very ill.

A Thorough Clean

Once a year, towards the end of summer when the water levels are lower, you should give your water tank a thorough cleaning. This is also ideal timing as any sediment or sludge that may have built up will be closer to the outlets.

  • Step one: Turn the power off and ensure that any plugs are pulled from sockets.
  • Step two: If your tank has separate valves, you should ensure that the cold water valve is turned off and the hot water valve is turned on.
  • Step two: Attach a water hose to the draining valve and direct the water to your garden so as not to waste the water. Empty your tank as much as possible.
  • Step three: Using your garden hose, run fresh water through the tank inlet to ensure that any remaining dirty water is flushed out. Continue doing this until the water flowing from the outlet is clear.
  • Step four: If you have a leaf guard or first flush diverter, clean them to ensure that all dirt and debris is removed.
  • Step five: If you have a cartridge filter, change it if necessary. This will depend on the last time the filter was changed as cartridge filters should be replaced every 6-18 months.

Top Tip

An extra tip for keeping your water tank clean is to add chlorine to the water if you suspect that it may be contaminated or have bacteria in it. You can add powdered swimming pool chlorine or liquid chlorine but you should not use stabilised chlorine. Adding chlorine is a safe and effective way to disinfect the water in your tank and the water will remain completely usable and drinkable. The amount of chlorine you use will depend on the size of your tank and the amount of water in it.

At Global Rotomoulding, we are experts in water storage tanks and custom rotomoulding. For over 22 years we have been creating innovative products that are tailor-made to suit the customer’s needs and specification. To learn more about our products and services, get in touch with us today!

Global Tanks and the Industrial Digital Revolution

Implementing smart technologies and systems has been a priority for our team at Global Tanks over the last couple of years. Our focus has and always will be to ensure we are providing our clients with excellent service, and with The Enterprise Resource programm (ERP) and Production and QA app, we are capable of just that; to create an improved customer experience. It is also an important tool for our team to monitor our ongoing processes and assess how and where we can improve in the future to continue to provide the top level of service and products our customers are used to!

Alongside this, from the moment a customer calls or emails our office, we can prepare customised and tailored quotes and information. Once an order is placed in the system, our logistics team starts working on planning the customer’s delivery and begins work on the production schedule. This is similar to a huge game of Tetris where we are monitoring the production of 4 ovens on each of our sites.

Once the product is planned for production, our procurement staff run reports to ensure all the components needed for the product are in stock. The production staff is then able to work off their app which gives them the schedule for producing your custom made product.

A hugely beneficial part of the system is that it allows us to track all times and processes of production ensuring everything is on track and your production is meeting key performance indicators (KPI). When the product is ready, it undergoes its own individual quality check and upon meeting its required criteria, it is packaged and ready to go to its new home. Our friendly staff in the office are then able to finalise the order in the system, to be coordinated between the logistics team and customer to ensure the product gets to our customers in a timely manner.

Not only does the new and improved seamless digital system improve current orders but if a customer contacts us again, we can easily help them with products they have previously purchased or recommend future products based on their records.

We have put this system in place to further increase our efficiency, continue to manufacture high-quality custom rotomoulding, and ensure we can deliver on time. From day one, we have aimed to consistently deliver world-class service and innovation to our customers and this is the next step in that process. To experience the industry leaders in plastic moulding, give our team a call or contact us here today.

Custom Rotational Moulding Product Design | Global Tanks

Plastic Is Better: Exploring Custom Rotational Moulding Product Design | Global Tanks | Brisbane

At Global Rotomoulding, we believe that rotational moulded plastic is infinitely better than wood, metal, or concrete.

 And, we’re not just saying that because we use plastic every day in our workshop — it’s been scientifically proven!

Here are 3 research-backed reasons that prove that plastic and rotational moulding are the best tools for custom product design:

1. More flexibility

One of the main advantages of rotational moulding with plastic is the design flexibility. The process allows for complex shapes that are very difficult to make with other materials. It also allows for products with a variable wall thickness without retooling (something which can not be achieved with other processes like injection moulding).

Unique properties

Plastic itself is also a very flexible material. It can be used to achieve a wide variety of products for a wide range of industries. For example, you can use it to design products like flexible office folders, drinking straws, garden hoses, bendable pipes, squeezy tubes and bottles, bendy rulers, flexible storage baskets, and more!

In fact, you can even 3D print flexible plastic products. “The specificity of the material allows you to create objects that are very flexible but strong at the same time,” says expert Arthur Cassaignau.

Plastic Is Better: Exploring Custom Rotational Moulding Product Design | Global Tanks | Brisbane
Plastic Is Better: Exploring Custom Rotational Moulding Product Design | Global Tanks | Brisbane

2. Better for the environment

Okay, we know what you’re thinking. “How could plastic be better for the environment? It’s made from synthetic materials that are derived from fossil fuels”.

The answer? Plastic can do more for less.

For example, mining metal ores is very energy-intensive and environmentally unfriendly. Deforestation is also one of the most destructive activities on the planet, with a huge impact on plant and animal species. And, don’t even get us started on the greenhouse gas emissions generated during the production and transport of concrete!

Scientific breakthroughs

Plastic is lightweight, recyclable, and becoming more and more sustainable as researchers develop new ways to produce it using renewable resources, like corn, methane, and bacteria. According to Du Pont, “Scientific breakthroughs have made the promise of carbon neutrality, renewability, and independence from petroleum a real possibility.”

In other words, custom designed plastic products are the way of the future! Some examples of custom plastic products that are making waves in the sustainable design field include:

Global rotomoulding is leading the way

Global Rotomoulding is doing their part for the environment too. No chemicals, gases or dangerous toxins are released into the atmosphere during our rotational moulding process, and there is no material wastage. We are also proud to have a low carbon footprint and to be custom designing rotational moulding products which are 100% recyclable.

Plastic Is Better: Exploring Custom Rotational Moulding Product Design | Global Tanks | Brisbane
Plastic Is Better: Exploring Custom Rotational Moulding Product Design | Global Tanks | Brisbane

3. Super resistant to bacteria and fungi

Plastic products are also easy to clean and incredibly fungi resistant. This is because the “closely interconnected molecules are too large for microbes to get their biters around, never mind digest”. As a result, custom rotational moulded products like our septic tanks, water tanks, and livestock feeders have a longer lifespan and are easy to maintain.

 Are you interested designing custom rotational plastic products? Looking for rural vehicle accessories, water tanks or agricultural products? Call us on 1800 666 333, or send us an online enquiry today to find out how we can help you!

Benefits of Rotomoulded Septic Tanks

In case you haven’t heard yet, we recently announced the release of our new septic tank range, UbiAqua, and we are very excited about it!

From their innovative design to their light weight structure, and strong rotomoulding build, here are 4 reasons why we think plumbers will love our new septic tank range too!

Global’s full range of hiqh-quality and easy-to-install wastewater treatment systems and septic tanks available at UbiAqua. Visit now and see for yourself.

1. They take less time to install

Depending on the plumbing company you decide to work with, traditional concrete and metal septic tanks typically take around 3-7 days to install with extensive digging and land excavation. Because of their heavy weight, they also usually require some form of heavy lifting equipment or machinery.

In contrast, Global’s new septic tank range is lightweight and easy to install. The septic tanks come with moulded-in lifting lugs to make the installation process as easy as possible, and they arrive on your doorstep completely assembled and ready to connect to the sewer/disposal area — no extra steps needed!

2. Fewer tools are required

Because our new septic tanks are delivered completely assembled (with a factory-fitted baffle), plumbers will need little to no extra tools to connect our tanks to the sewer. In other words, a job which once would have required lots of tools, time, and patience, now only requires the bare minimum. We love simplicity!

3. They don’t crack when you are installing them

One of the most common complaints we hear from plumbers about plastic tanks is that they are too delicate and easy to damage if care is not taken (especially during transportation or while they are being installed). Global’s new tank range eliminates this issue via rotomoulding, a process which strengthens the tank’s structure and offers greater durability.

Our septic tanks are manufactured using premium, UV stabilised, high-strength polyethylene. And, the rotomoulding process dictates that they are made from one solid piece of plastic instead of welding or bolting together various components.

As a result, our new septic tank range is more impact resistant and less prone to cracking during installation.

4. They are easy to maintain and clean

Septic tanks regularly require cleaning, pumping out, and routine maintenance. Thankfully, our septic tanks are a lot easier to look after than concrete or metal tanks. They are rust and corrosion resistant, which means that they have a longer lifespan and a lower risk of leakage. And, they can withstand harsh chemicals and hazardous materials, which means that your plumber will never have to worry about damaging your septic tank during the cleaning process.

Are you interested in purchasing a septic tank? Looking for rural vehicle accessories, water tanks or agricultural products? Call us on 1800 666 333, or send us an online enquiry today to find out how we can help you.

Want to become a Global Tanks distributor? Head this way!

Rotomoulding Innovations: Fan Cowl

In this case study, we take a look at the development process of the Fan Cowl and walk you through some of the benefits of using rotomoulded products in the agricultural industry.

 At Global Rotomoulding, we’re passionate about developing innovative products that meet our client’s expectations. And the Quantum Mist Fan Cowl is no exception!

What is the Quantum Mist Fan Cowl?

Made in collaboration with Trymak and Croplands Equipment, the Quantum Mist Fan Cowl was designed to improve spray coverage and crop protection on Australian farms. The fans are fitted to a tractor drawn spraying trailer with rotomoulded tanks and give farmers the ability to spray multiple rows of crops at once.

Innovative Design

When Croplands and Trymak approached us to help them develop this project, they were looking for a product that would set a new benchmark for quality and functionality in the agricultural industry. They provided us with a comprehensive brief and asked us to develop an innovative product which would meet the functional requirements of the end user.

Some of the non-negotiable requirements for the Fan Cowl were:

  • Easy assembly
  • Minimum number of parts
  • Low part cost
  • Safe to operate
  • Will not damage crops
  • Easy to clean and maintain
  • Tough rotomoulded cowl
  • Fully adjustable clamping system
Rotomoulding Innovations: Fan Cowl

Rotomoulding Innovations: Fan Cowl

Custom Solutions

During the development phase of the Fan Cowl, we had to overcome many practical design hurdles. For example, for the fan to work efficiently it relies on a tight dimensional tolerance between the inner wall of the cowl and the fan blade. This was a big problem for us because the temperatures in Mildura — where our Victorian offices are located — can fluctuate by up to 25° in a single day, making it incredibly difficult to assemble the parts together without variations.

To overcome this problem, we came up with an innovative solution! We removed all of the parts from the tools at a certain temperature to ensure consistent sizing, and then placed them in an assembly jig. We also made the decision to put some of the parts together during the final stages of the cooling process to guarantee that the individual moldings would fit together.

Rotomoulding Technology

As a result, the end user is presented with a product that offers improved efficiency and outstanding performance. Some other benefits of using rotomoulding technology in the agricultural industry include:

  • Greater durability and no weld lines
  • UV stabilised for the harsh Australian conditions
  • Lightweight and easy to transport
  • No rust, corrosion or weak joints
  • Environmentally-friendly plastic

 Global Rotomoulding are experts at developing custom-made moulds and innovative rotomoulded products. If you’re interested in producing rotomoulded components, send us an enquiry or give us a call today: 1800 666 333.

 Photo Credit | Croplands

Types of Products That Can Be Rotomoulded

Rotomoulding, or rotational moulding, is a method of manufacturing plastic products that are hollow.

The process is best known in the tank industry, but many manufacturers are also using the technology to make plastic products for a range of other industries. We take a look at some of the most innovative products that can be made through rotomoulding:

Medical products

A significant number of technological advancements have been made in the healthcare industry recently. There are many types of medical products which require hollow plastic parts, and rotomoulding offers a safe and reliable method for producing them. For example, the smaller components of complex medical devices, like surgical instruments and containers for dialysis machines, can be made through rotomoulding. Massage balls, foot baths, anatomical reproductions, storage for emergency equipment, wheelchair parts, and therapeutic aids can also be made with rotomoulding.

Furniture and home decor

New trends in the furniture and homewares industry are emerging as designers discover that molten plastic gives them the ability to create shapes and designs which simply could not be made with any other material. Rotomoulding also allows for the large-scale production of goods and homewares at a cheaper price. Some examples of rotomoulded furniture and decor pieces include: plastic stools, outdoor furniture, vases, lamps, bathtubs, sculptures, book shelves, and beds.

Automotive and marine

Rotomoulding is used for a wide range of products in the automotive and marine industry. For example, heating and air conditioning ducts, arm rests, sun visors, dashboards, small dinghies, jet ski parts, buoys, and life rings can all be made using this technique. Another advantage of using rotomoulding in the marine industry is that the products can be made using UV stabilised plastic for longer life spans and protection in even the harshest of marine conditions.

Agriculture

From cattle feeders to garden planters, fertiliser tanks, and pontoons, the possibilities for using rotomoulding in the agricultural industry are endless. Plastic is also easily transportable and weighs very little when compared to other agricultural products made out of metal or wood, which is an added bonus when you live on a farm and you need to drive long distances.

Material handling

Rotomoulded crates, eskies, and other storage containers are also great for transporting liquids, chemicals, fruits, vegetables and other fresh produce because they are made from non-toxic, BPA-free, food-grade plastic. They don’t rust or rot like metal or wood, and they’re odourless, splinter-free, easy to clean, and can resist most acids, salts, seawater and alkalis. Many companies also choose to transport their goods using rotomoulded products because their seamless one-piece design allows for a higher load-bearing capacity and good durability.

Waste

Managing waste can be a difficult process without the right equipment. The advantage of using rotomoulded plastic for products like port-a-loos, drop toilets, garbage bins, and septic tanks is that they are really easy to clean, and are able to withstand a large amount of wear and tear. They also minimise the risk of leaks and uncomfortable smells from leaching into the area.

Custom products

The best thing about rotomoulding is that, with innovative design and one mould, you can easily make all sorts of custom products and projects. From personalised kayaks to playgrounds, children’s toys, basketball hoops, pool stairs, wheelbarrows, chicken coops, garden sculptures, and more — if you can think it, you can probably make it with rotomoulding!

Curious about other products that can be rotomoulded? Or are you interested in manufacturing a product with rotomoulding? If you have a brilliant idea that you think will change the world call us today on 1800 666 333, or send us an enquiry online.