We had an amazing week of factory tours at Global Rotomoulding last week! Our youngest visitor was just 6 months old, and our oldest was 96! Seeing such a diverse group learning about our manufacturing process and commitment to sustainability was wonderful.

With over 500 visitors, thanks to everyone who joined us! 

Led by our CFO, Larissa Lloyd-Ward, and Victorian Manager, Kelvin, the tours welcomed students from local schools and various community members, giving them a rare behind-the-scenes glimpse into our innovative manufacturing and design processes.

Guests were introduced to the full scope of our product design process, which involves close collaboration with clients to create custom solutions. We showcased our mould design phase, which is crucial to ensuring that the final product meets both functional and aesthetic requirements. Our factory features a variety of moulds that produce products of all shapes and sizes, ranging from water tanks to custom-built industrial solutions.

A key highlight of the tour was the demonstration of the different types of plastics we use in our products, each selected for its durability and suitability for specific applications. Visitors learned about the various materials we work with, such as polyethylene, which is commonly used in our hollow products due to its strength and flexibility.

We also provided a step-by-step overview of the roto-moulding process, which allows us to create hollow, seamless products with uniform wall thickness. This process begins with loading powdered plastic into a mould. The mould is then heated and rotated along two axes to ensure the plastic evenly coats the interior surface. Once the plastic has melted and adhered to the mould, it is cooled, and the final product is carefully removed. After this, we employ robotic trimming technology to finish the product, ensuring precision and quality.

Our team was excited to showcase not only the technical side of our manufacturing process but also the craftsmanship and innovation that go into every product we create. We hope our visitors left with a deeper appreciation of how we design and manufacture high-quality, long-lasting solutions tailored to meet Australia’s demanding conditions.

Visitors also had the opportunity to see the various moulds we use and learn about the different types of plastics that go into our products, which are designed for a range of uses, from agriculture to mining. Importantly, we are committed to sustainability. We use multi-use plastics that can be recycled and proudly recycle all our scrap plastic, packaging, cardboard, wrap, and other materials such as cans. We hope the visitors gained a deeper understanding of our operations and the care we take in ensuring the longevity of our products.

We would like to thank everyone who participated in our tours and look forward to continuing our commitment to producing Australian-made products that support various industries, from agriculture to mining.

More than 60% of cargo tank rollover accidents occur when tanks are carrying partial loads. This is due to the slosh and surge effects caused by liquid loads, particularly when the tank is not full. Slosh changes the tanker’s centre of gravity as the liquid runs up its sides, while surge impacts vehicle stability as the liquid shifts from front to back during acceleration and braking.
Many truck accidents stem from overbalancing issues caused by liquid surge problems and sudden steering changes. Drivers often have to swerve to avoid traffic hazards, leading to load imbalance and vehicle drag. While some crashes result from human error, many are preventable with strict safety measures. One crucial measure is an advanced surge system for heavy vehicles transporting liquids. 1.

Understanding the Importance of Surge Systems

Tank drivers understand the critical role of an effective surge system. Surge systems absorb the force of liquid sloshing inside the tank, particularly during braking or stopping. They distribute the liquid’s weight evenly, preventing imbalance and potential rollovers. Surge systems not only enhance safety but also reduce wear and tear on the vehicle’s brakes.

Issues with Traditional Surge Systems

Common surge systems, often called ‘baffles,’ include built-in baffles and baffle balls. Both have significant drawbacks.

Limitations of Built-in Baffles

• Welded into the tank and prone to cracking and deterioration, requiring frequent replacements.
• Disrupt the energy of liquid surges but don’t absorb it, leaving a high rollover risk.

Challenges with Baffle Balls

• Intricate and time-consuming to assemble.
• Can be flat-packed when not in use but risk unclipping if the tank is filled too quickly, leading to unsafe liquid surges.

Introducing the Baffle Bone: Our Solution

Considering these issues, Global developed a superior baffle system— the Baffle Bone. Here’s why the Baffle Bone is the ultimate surge system for road tankers:

Enhanced Durability

• Constructed from robust, low-density polyethylene, ensuring longevity for decades.
• Seamless roto-moulded design with no joints eliminates the risk of cracking.

Improved Safety

• Reduces brake strain and evenly distributes and absorbs energy from liquid surges, minimizing rollover risk.

Unmatched Versatility

• Suitable for a wide range of hot or cold chemicals.

Superior Hygiene

• Does not retain water and is easy to clean, preventing substance cross-contamination.

Certified and Tested

• Independently tested and certified to meet the Load Restraint Guide.

Cost-Effective Production

• Made from plastic, with an existing mould, making them easy and economical to produce and purchase.

Small Baffle Bone

Dimensions: 420 x 150 x 150 mm
Surface Area (SA): 0.289 m²
Approx Weight: 0.33 kg (based on 2.5 mm nominal wall in LLDPE)
Approx Displacement: 0.35 L (based on 3 mm nominal wall)
Boundary Volume: 9.45 L

Large Baffle Bone

Dimensions: 700 x 270 x 260 mm
Surface Area (SA): 0.289 m²
Approx Weight: 0.33 kg (based on 2.5 mm nominal wall in LLDPE)
Approx Displacement: 0.35 L (based on 3 mm nominal wall)
Boundary Volume: 9.45 L

Each Baffle Bone features a large surface area and low volume (displacement). This unique shape is a single-piece injection moulded part that is strong enough to withstand the sloshing force of water in a tank and requires no assembly. When many Baffle Bones are used together, the combined high surface area significantly reduces the movement of water within the tank, dramatically improving vehicle handling.

Ensuring Safety for Truckers on the Road

Baffle Bones ensure your vehicle stays balanced and protect you during sudden stops or braking. Global recommends using the Baffle Bone system in vehicle tanks with capacities over 2,000 litres. To find out the number of Baffle Bones your vehicle needs, please visit our detailed guide.

Contact Us

Interested in purchasing a Baffle Bone system for your cartage tank or truck? Contact us today!

References
1. CSTT – Heavy Vehicle Rollover Prevention: How Drivers and Operators Can Avoid HV Rollovers accessed 17.6.2024

We are thrilled to announce the launch of our two new Diesel products at FarmFest 2024! 🚜💨 The team is hard at work, gearing up to showcase these innovations. Join us from the 4th to the 6th of June in Toowoomba, QLD at FarmFest.

We can’t wait to catch up with our existing customers and meet new clients. Come visit us and discover the latest in Diesel technology!

See you there! 👋

#FarmFest2024 #DieselLaunch #Toowoomba #AgricultureInnovation #MeetTheTeam

🏆 Exciting News! 🚀 Our Ubi Aqua Aerated Wet Cell Treatment System is officially APPROVED for AS1546.3:2017 Advanced Secondary. Product certified by Intertek SAI Global. 🏅 Our system aced testing at the Arris Pty Ltd site in Hahndorf, South Australia. 🌊💪 Elevate your wastewater treatment with confidence! 📋 Learn more about our Aerated Wet Cell 1

Follow the Link to find out more information.

UBi AQUA Aerated Wet Cell Treatment System

 

In the sunburnt land Down Under, Australia is gearing up for a unique set of challenges in 2023 and 2024. The Bureau of Meteorology (BOM) predicts a year that’s hotter and drier than a sizzling barbie. But fret not, because we’re about to explore a dynamic duo ready to tackle this climate head-on: polyethylene cartage tanks and their many benefits.

The Many Benefits of Polyethylene Cartage Tanks:

Polyethylene cartage tanks are the unsung heroes of various industries, thanks to their remarkable attributes:

1. Durability: Polyethylene is tough as nails, resistant to impact, cracking, and all sorts of damage. In the face of Australia’s demanding environments, these tanks are up for the challenge.
2. Lightweight Construction: The lightweight nature of polyethylene makes cartage tanks easy to transport and install, saving time and money on transportation and labor costs.
3. Resistance to Chemicals and Corrosion: The resilient nature of polyethylene ensures resistance to a wide range of chemicals and corrosive substances. These tanks are perfect for transporting and storing everything from water and chemicals to fuels without breaking a sweat.
4. Affordability: Polyethylene cartage tanks won’t break the bank. They’re budget-friendly when compared to alternatives like steel and fiberglass tanks.
5. Easy Maintenance: Low maintenance is the name of the game with polyethylene cartage tanks. They don’t demand any fancy coatings or treatments to fend off corrosion.
6. Environmental Friendliness: It’s not just about toughness; polyethylene cartage tanks are also recyclable, making them an eco-friendly choice.

Polyethylene Cartage Tanks in Action:

In the 2024 climate challenges, these versatile tanks step up to the plate, offering a wide array of applications:

• Transporting and Storing Water: Polyethylene cartage tanks are ideal for delivering and storing water, whether it’s for drinking, irrigation, or agricultural use in drought-stricken areas.
• Transporting and Storing Chemicals: These tanks handle a variety of chemicals like a breeze, making them the go-to choice for industrial and commercial needs.
• Transporting and Storing Fuels: Diesel, Polyethylene cartage tanks keep fuels safe and sound.
• Providing Fire Protection: When bushfires threaten, these tanks swoop in, delivering vital water to firefighters to douse the flames.
• Watering Public Spaces: Parks and gardens stay lush and green with polyethylene cartage tanks ensuring they receive a regular drink.
• Infrastructure construction and mining: Building Australia’s roads to help people function in a hot dry conditions is often found on mining sites.

Australia’s 2024 climate challenges call for versatile and robust solutions, and polyethylene cartage tanks are the answer. With their remarkable durability, lightweight construction, resistance to chemicals, affordability, and ease of maintenance, they’re the ultimate choice for various applications. And let’s not forget, that their recyclable nature makes them an eco-friendly option. So, here’s to polyethylene cartage tanks, the silent heroes of Australia’s water solutions, paving the way for a resilient future in this sunburnt land. 🌞💧Stay tuned for our next article we introduce our engineering partner that ensures you get the solution that meets your requirements.

Australia is no stranger to drought, with its arid climate and sporadic rainfall patterns. Over the years, the country has faced severe water shortages, and it’s crucial for everyone to play their part in conserving this precious resource. With climate change exacerbating drought conditions, adopting water-saving practices is more critical than ever. In this article, we’ll explore some effective ways to conserve water in Australia during droughts.

Install Water-Saving Fixtures

One of the most effective ways to conserve water is by installing water-saving fixtures in your home. Low-flow toilets, aerated faucets, and high-efficiency washing machines can significantly reduce water consumption. According to the Water Efficiency Labelling and Standards (WELS) scheme, these fixtures can save thousands of liters of water annually per household [1].
Source: Australian Government – Water Efficiency Labelling and Standards Scheme (WELS)
[1] https://www.energy.gov.au/households/water-efficiency

Fix Leaks Promptly

Leaky tapes and pipes may seem minor, but they can waste a significant amount of water over time. Regularly inspect and repair any leaks to prevent unnecessary water loss. For example
“Dripping taps waste 20,000 litres per year.
A leaking toilet can waste 1 000 litres per day which is enough to fill 500 watering cans.” [2].
The Toowoomba Regional Council has outlined a simple way to measure if you have any leaks when you are on town water.

Water Meter Test:

• Shut off all house and garden taps.
• Note the initial meter reading.
• Refrain from water usage for 30 minutes.
• Check the meter again after 30 minutes.
• If the meter reading has changed, investigate property for leaks.

Toilet System Leak Check:

• Add toilet blue dye to the cistern.
• Watch for any color entering the bowl before flushing.
• If color appears, you may have a toilet system leak.

[2] https://www.tr.qld.gov.au/environment-water-waste/water-supply-dams/water-saving-tips-for-residents/13235-water-leaks

Using water wisely leads to multiple benefits:

Simple daily habits can make a significant difference. Turn off the tap while brushing your teeth, take shorter showers, and only run your dishwasher and washing machine with full loads. These practices can collectively save thousands of litres of water annually.
Energy Conservation: By using less water, you save energy since heating water requires energy. Efficient water use directly translates to reduced energy consumption.
Cost Savings: When you are billed based on water usage, using water wisely can save you money. Less water usage means lower water bills
For more tips check out the following for tips on how to save water in your Kitchen, bathroom, outdoors and pools and laundry’s jump over to the QLD government site;
https://www.qld.gov.au/environment/water/residence/use/home

Collect Rainwater

Rainwater harvesting is an eco-friendly method to conserve water. Installing rainwater tanks allows you to capture and store rainwater for various non-potable uses, such as watering gardens and flushing toilets. Global has a wide of rainwater tanks to help you collect rainwater.

Water-Efficient Landscaping

Choose drought-resistant native plants for your garden and landscape. These plants require less water compared to exotic species and can thrive in Australia’s harsh climate. Mulching your garden beds can also help retain soil moisture, reducing the need for frequent watering.
Here are five tips to help you create a water-efficient landscape:

• Choose Native Plants: Opt for indigenous or drought-tolerant native plants in your garden. These plants have adapted to Australia’s climate and require less water compared to exotic species. They not only conserve water but also attract local wildlife.
• Mulch Garden Beds: Apply a layer of organic mulch around your garden beds. Mulch helps retain soil moisture, reduces evaporation, and suppresses weed growth. This means you’ll need to water less frequently.
• Install Drip Irrigation: Consider installing a drip irrigation system instead of traditional sprinklers. Drip systems deliver water directly to the root zones of plants, minimizing water wastage due to evaporation and runoff.
• Group Plants with Similar Water Needs: Group plants with similar water requirements together in your landscape. This zoning approach allows you to water different areas of your garden appropriately without overwatering drought-resistant plants.
• Regular Maintenance: Regularly inspect your landscape for leaks, broken sprinklers, or clogged drip lines. Fix any issues promptly to ensure that water is used efficiently and not wasted. Mindful Water Usage.

Conserving water during Australian droughts is not just a personal responsibility; it’s a necessity for the well-being of the entire nation. By adopting water-saving practices in our homes, gardens, and daily routines, we can help mitigate the impact of drought and ensure a more sustainable water future for Australia. Global Rotomoulding supplies a number of different products that can help you conserve water efficiently.

In modern agriculture, the importance of efficient and sustainable farming practices cannot be overstated. As farmers strive to optimize crop yield while minimizing environmental impact, innovative solutions are constantly being developed. One such solution gaining momentum in the agricultural community is the liquid cone bottom fertilizer tank. This article will explore the benefits and advantages of these tanks, highlighting how they contribute to enhanced productivity, reduced wastage, and a more sustainable agricultural future.

Optimal Liquid Fertilizer Mixing

The conical shape of these tanks allows for superior liquid fertilizer mixing. The downward tapering design ensures that the fertilizer remains in constant motion, preventing sedimentation and clumping. This uniform mixing guarantees that nutrients are evenly distributed throughout the solution, resulting in a balanced nutrient mixing.
Improved Nutrient Absorption
Liquid cone bottom fertilizer tanks facilitate the accurate preparation of nutrient solutions, which are easily absorbed by plants. Unlike traditional dry fertilizer applications, liquid fertilizers are quickly absorbed through the plant’s root system. This accelerates the delivery of essential nutrients, stimulating healthier plant growth and maximizing yield potential.

Easy Tank Cleaning and Maintenance

Maintaining clean and well-maintained equipment is vital in agriculture. Cone bottom tanks simplify the cleaning process significantly. The conical shape enables complete drainage of the tank, reducing the risk of residual buildup and preventing nutrient contamination between batches. This feature also expedites tank maintenance, ultimately saving farmers time and resources. The team at Global Rotomoulding have a range of tank cleaning systems available to take the cleaning process to the next level.

Environmentally Friendly

In line with the growing trend towards sustainable farming practices, liquid fertilizers are more environmentally friendly than their traditional granular counterparts. The precise application of liquid fertilizers minimizes wastage and reduces the risk of nutrient runoff, which can negatively impact nearby water bodies. With cone bottom tanks, farmers have better control over the application process, leading to reduced environmental impact.

Versatility and Customization

Liquid cone bottom fertilizer tanks come in a variety of sizes from 2500ltr to 16,000ltr and future plans for a 32,000ltr tank, providing farmers with flexibility and customization options. Farmers can select the tank or multiple tanks that best fits their specific needs, whether they require a large-capacity storage solution or a compact tank for localized applications.

The adoption of liquid cone bottom fertilizer tanks represents a significant step forward in modern agriculture. By optimizing fertilizer mixing, improving nutrient absorption, simplifying maintenance, and promoting sustainable farming practices, these tanks empower farmers to achieve higher crop yields while minimizing their environmental footprint.

As we continue to prioritize sustainable and efficient farming methods, the liquid cone bottom fertilizer tank emerges as a valuable tool in the quest for a more productive, responsible, and prosperous agricultural industry. Embracing this innovation will not only benefit farmers but also contribute to a greener and more sustainable future for generations to come.

Global Rotomoulding’s Range of Fertiliser Cone bottom tanks 

With increasing concerns about environmental pollution and the need for sustainable solutions, industries around the world are striving to reduce their carbon footprint. One area that has gained significant attention is diesel-powered vehicles and machinery, notorious for emitting harmful nitrogen oxides (NOx). To address this issue, the automotive industry has introduced AdBlue, a fluid that reduces NOx emissions.

AdBlue is a non-toxic, colorless liquid composed of urea and deionized water. It is injected into the exhaust stream of diesel vehicles equipped with selective catalytic reduction (SCR) systems. When AdBlue is heated, it decomposes to produce ammonia, which then reacts with NOx in the presence of a catalyst, converting them into harmless nitrogen and water vapor. This chemical process significantly reduces the emissions of nitrogen oxides, which are known contributors to air pollution and adverse health effects.

There are a number of different types of AdBlue onsite storage tanks available, including:

• Portable tanks: Portable tanks are a good option for businesses with small fleets or that need to move their AdBlue storage location frequently. Global has range of different portable tanks that can be purchased.
• Permanent tanks: Permanent tanks are a good option for businesses with large fleets or that need to store a large amount of AdBlue. Global have custom permanent tank configurations talk with our friendly staff.

When choosing an AdBlue onsite storage tank, businesses should consider the following factors:

• Size: The size of the tank should be based on the amount of AdBlue that the business needs to store.
• Type: The type of tank (portable or permanent) should be based on the business’s needs.
• Features: The tank should have features that meet the business’s specific needs, such as a pump, gauges, and a spill containment system.
• AdBlue onsite storage tanks are an important part of managing diesel exhaust emissions. By storing AdBlue onsite, businesses can save money, improve efficiency, and comply with environmental regulations.

Here are some additional tips for storing AdBlue onsite:

• Keep the tank clean and free of debris. This will help to prevent contamination of the AdBlue.
• Store the tank in a cool, dry place. This will help to prevent the AdBlue from freezing or degrading.
• Check the tank regularly for leaks. If you find a leak, immediately clean up the spill and repair the leak.
• Dispose of used AdBlue properly. Do not pour it down the drain or onto the ground. Contact your local waste disposal company for proper disposal instructions.

AdBlue tanks play a vital role in reducing diesel emissions and promoting a cleaner environment. With the use of AdBlue tanks, industries and vehicle operators can actively contribute to the reduction of nitrogen oxide emissions, supporting sustainable practices and a greener future for generations to come.

Global has a wide range of different AdBlue options including cartage and onsite storage get in touch with our team today.